Custom Battery Pack Design

Battery Technology has now become very advanced and power many of the electric devices we now take for granted. Everything from mobile phones and Tablets to Golf Carts and Electric Bikes. 

There are such a wide variety of shapes & sizes, power outputs and re-charge rates that a Custom Battery Pack designed for specific applications is now becoming common place. 

To achieve the necessary power configuration, instead of using just one battery cell, multiple battery cells are combined in such a way as to deliver the energy needed by the target device or application, whether in series, parallel, or a combination of both. 

These Battery Pack Configurations may be required in different shapes and sizes and will also need to have varying discharge and re-charge rates. 

All of this is taken into account when designing a Custom Battery Pack. 

Battery Pack Design Considerations. 

The chemical make up of batteries is also a major consideration. These different battery chemistries each have their own strengths and weaknesses and may be affected by environmental and operational considerations. 

Lithium Ion and Nickel Metal Hydride, for example, have different characteristics. Lithium ion (li-ion) generally delivers significantly greater capacity and power than Nickel Metal Hydride (NiMH), but has a tendency to be less stable and requires greater design complexity to ensure that it is safe for handling and usage (especially when being re-charged). 

These considerations are often overcome as Custom Designed Li-ion Battery Packs are the power unit of choice for high-end devices such as laptop computers, mobile phones and electric bikes. 

PMBL are a leading UK based Custom Battery Pack Manufacturer and use only leading cell components in their products. 

Talk to a Custom Battery Pack Design Specialist

If you would like more information on PMBL's Custom Battery Pack Design Service and how it can help you develop your application or product:

Call us on 01460 66366 or email batteries@pmbl.co.uk or Click Below:

Get Custom Battery Design Advice